SKM Marine

Engineering

Comprehensive engineering solutions for Terminals, Oil & Gas, construction projects, leveraging cutting-edge technology and industry expertise.

  • On-Site Services
  • Commissioning and Erection
  • Inspection and Assessment
  • Refurbishment and Maintenance

On-Site Services:

  • Pre-commissioning, Start-Up, and Operation: We ensure maximum safety by offering on-site services for systems and plants worldwide, from pre-commissioning to start-up and Operation.
  • Power Saving & Renewable Energy: We are dedicated to helping businesses reduce their energy consumption and costs, while also promoting sustainable and environmentally friendly practices.

Our team of experts specialize in a wide range of services, including energy audits, renewable energy installations, and energy efficiency upgrades. Whether you’re looking to install solar panels, improve your building’s insulation, or create a comprehensive energy management plan, we have the knowledge and expertise to help you achieve your goals.

 

      • Solar Energy Solutions: We deliver a wide range of solar energy projects including:
        1. On-grid Hybrid Solar Systems
        2. Off-grid solar power stations up to 500KW
        3. Off-grid Solar Street Lighting projects for major road lighting
        4. Off-grid Solar Landscape and municipal lighting
      • Fuel Saving System: We provide customized fuel saving solutions using the exist control system and VFD devices.
      • Power Management System (PMS): We consistently monitor and control the electrical system to make sure that the electrical system is safe and efficient.
  • We provide One Stop Services & Solutions
    • Teams for Startup operations
    • Organisation/Structuring of Operation departments
    • Organisation /Structuring of Technical departments
    • Recruitment
    • Setting up of Maintenance Procedures
    • Consulting for purchase of new or 2nd hand equipment
    • Business Transformation.
    • Rental of the required equipment
  • Ports safety modifications
    • Containers Anti-staking Protection
    • L-Shape Structure Protection
    • Loadcell Auto- calibration
    • HIS/ TTDS Modification

Commissioning, Installation, and Erection:

  • Steel Structure Design and Modifications: Our expertise encompasses steel structure design, fabrication, and modifications, including:
    • Crane Modifications: We specialize in adapting port cranes to accommodate larger vessels and evolving industry needs. Our services include height increases, outreach extensions, and span adjustments.
    • Structural Analysis: We utilize advanced Finite Element Analysis (FEA) software to conduct modal analysis, stability calculations, and wheel load assessments to ensure the structural integrity of modified cranes.
    • Painting Works: We provide high-quality steel structure painting services.
  • Quay Wall Marine Furniture: We design, install, and maintain essential quay wall equipment, including bollards, fenders, rails, tie downs, stow pins, and buffer loads.
  • Equipment Commissioning: Our team offers comprehensive commissioning services for all types of cranes.
  • Ports application
    • Crane Monitoring System (CMS)
    • DGPS Container Tracking and Gantry Auto-steering System (CTMS)
    • RFID Identification Tracking System
    • Container Number Recognition System
    • Truck Positioning System (TPS)

Commissioning, Installation, and Erection:

  • Steel Structure Design and Modifications: Our expertise encompasses steel structure design, fabrication, and modifications, including:
    • Crane Modifications: We specialize in adapting port cranes to accommodate larger vessels and evolving industry needs. Our services include height increases, outreach extensions, and span adjustments.
    • Structural Analysis: We utilize advanced Finite Element Analysis (FEA) software to conduct modal analysis, stability calculations, and wheel load assessments to ensure the structural integrity of modified cranes.
    • Painting Works: We provide high-quality steel structure painting services.
  • Quay Wall Marine Furniture: We design, install, and maintain essential quay wall equipment, including bollards, fenders, rails, tie downs, stow pins, and buffer loads.
  • Equipment Commissioning: Our team offers comprehensive commissioning services for all types of cranes.
  • Ports application
    • Crane Monitoring System (CMS)
    • DGPS Container Tracking and Gantry Auto-steering System (CTMS)
    • RFID Identification Tracking System
    • Container Number Recognition System
    • Truck Positioning System (TPS)
  • Ports safety modifications
    • Containers Anti-staking Protection
    • L-Shape Structure Protection
    • Loadcell Auto- calibration
    • HIS/ TTDS Modification

Inspection and Assessment:

We offer a comprehensive suite of inspections, tests, analyses, certifications, and reporting services to ensure your equipment meets all regulatory requirements.

  • Crane Inspections and Life Assessments: We conduct thorough inspections and life assessments for various crane types, including STS cranes, RMG cranes, RTG cranes, double jib cranes, ship unloaders, and offshore pedestal cranes. This process involves:
    • Structural Analysis: Utilizing advanced software, we analyze the structural integrity of the crane to determine fatigue levels and overall condition.
    • Dynamic Analysis: We assess the response of the crane to transient events like earthquakes, wind loads, and ocean wave loads.
    • Reverse Engineering and 3D Scanning: If documentation is unavailable or dimensional verification is needed, we can perform 3D scanning to generate a CAD model.
    • Crane Maintenance Plans: Based on inspection results, we develop customized structural inspection plans for each crane.
  • Non-Destructive Testing (NDT) and Other Analysis: We employ a variety of techniques for in-depth inspections, including NDT, thermographic analysis, Finite Element Analysis, Vibration Testing, CE Marking and structural stress analysis by wind forces.
      • Gearbox Replacement
      • Hydraulic system Preventive Maintenance
      • Hydraulic system Oil & Filter replacement
      • Hydraulic system emergency repair services. E-chain system design and installation to replace festoon system
      • Outdated Hydraulic systems Replacement
      • Accident and Structural repairs
      • Gearboxes Overhauling and Replacement
    • ENGINE
      • Engine Maintenance and Repair
      • Engine Overhauling
      • Control System Upgrade
      • Fabricate special equipment’s and tool for engine
  • Steel Structure Maintenance and Repair: We provide maintenance and repair services for all aspects of the crane’s steel structure, including the gantry, portal beam, festoon, sill beam, and refer racks.

Total Refurbishment, Maintenance, and Repair:

  • Mechanical, Hydraulic, and Electrical Maintenance and Repair: Our skilled technicians can perform comprehensive maintenance and repairs on all critical crane components, including gearboxes, rails, sheaves, wire rope, brakes, and electrical systems. Covering the following categories:
    • Automation
      • PLC & VFD System Maintenance and Repair
      • Control system Maintenance and Repair
      • PLC and VFD programs Standardization PLC & VFD System Upgrades
      • Replacing DC System to AC System (Motors & Drives)
      • Technological Flexible Solutions use PLCs, HMI, drives, encoders and sensors
    • Power system
      • MV Sliprings Maintenance and Repair
      • MV Transformers Maintenance
      • MV Power Substations Maintenance
      • LV Power Distribution System Maintenance Power Distribution System design and installation
      • MV & HV Cables Terminations
      • Cable Testing
    • MECHANICAL SYSTEM
      • Wire Ropes Inspection and Replacement (Hoist, Catenary, Trolley, Boom)
      • Sheeves System replacement
      • TWL Replacement
      • Festoon System Maintenance and Repair
      • Tire Replacement
      • Motors Replacement

Total Refurbishment, Maintenance, and Repair:

  • Mechanical, Hydraulic, and Electrical Maintenance and Repair: Our skilled technicians can perform comprehensive maintenance and repairs on all critical crane components, including gearboxes, rails, sheaves, wire rope, brakes, and electrical systems. Covering the following categories:
    • Automation
      • PLC & VFD System Maintenance and Repair
      • Control system Maintenance and Repair
      • PLC and VFD programs Standardization PLC & VFD System Upgrades
      • Replacing DC System to AC System (Motors & Drives)
      • Technological Flexible Solutions use PLCs, HMI, drives, encoders and sensors
    • Power system
      • MV Sliprings Maintenance and Repair
      • MV Transformers Maintenance
      • MV Power Substations Maintenance
      • LV Power Distribution System Maintenance Power Distribution System design and installation
      • MV & HV Cables Terminations
      • Cable Testing
    • MECHANICAL SYSTEM
      • Wire Ropes Inspection and Replacement (Hoist, Catenary, Trolley, Boom)
      • Sheeves System replacement
      • TWL Replacement
      • Festoon System Maintenance and Repair
      • Tire Replacement
      • Motors Replacement
      • Gearbox Replacement
      • Hydraulic system Preventive Maintenance
      • Hydraulic system Oil & Filter replacement
      • Hydraulic system emergency repair services. E-chain system design and installation to replace festoon system
      • Outdated Hydraulic systems Replacement
      • Accident and Structural repairs
      • Gearboxes Overhauling and Replacement
    • ENGINE
      • Engine Maintenance and Repair
      • Engine Overhauling
      • Control System Upgrade
      • Fabricate special equipment’s and tool for engine
  • Steel Structure Maintenance and Repair: We provide maintenance and repair services for all aspects of the crane’s steel structure, including the gantry, portal beam, festoon, sill beam, and refer racks.